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Phenolic Cotton Fabric Rods for Transformers & Electrical Equipment

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Phenolic Cotton Fabric Rods for Transformers & Electrical Equipment

Time: 10-28 2025    Auther: Xujue Electrical

Product Introduction Phenolic cotton fabric rods, also known as phenolic cotton rods, are high-performance electrica...

Product Introduction

Phenolic cotton fabric rods, also known as phenolic cotton rods, are high-performance electrical insulating materials made by impregnating cotton fabric with phenolic resin and curing under heat and pressure. With excellent electrical insulation, mechanical strength, and heat resistance, these rods are widely used in transformers, switchgear, motors, and other electrical equipment.

Phenolic Cotton Fabric Rod

Electrical Properties of Phenolic Cotton Fabric Rods

Property Typical Value Description
Dielectric Strength 20–30 kV/mm (surface) High voltage insulation capability
Volume Resistivity ≥10¹³ Ω·cm Prevents current leakage through the material
Surface Resistivity ≥10¹² Ω Reduces surface leakage currents
Relative Permittivity (εr) 4–6 Ensures stable insulation under AC conditions
Loss Tangent (tanδ) ≤0.02 Minimizes energy loss in insulation
Operating Temperature 120–150°C Suitable for long-term transformer and motor operation
Short-term Heat Resistance 180–200°C Withstands occasional overloads
Water Absorption ≤1% Maintains electrical performance in humid environments

Key Advantages:

High Insulation Strength: Suitable for medium- and high-voltage applications.

Excellent Heat Resistance: Performs reliably under high-temperature conditions.

Strong Mechanical Properties: Can support mechanical loads and vibrations.

Easy to Process: Can be machined into rods, custom shapes, and drilled components.

phenolic cotton sheet machined parts

Applications of Phenolic Cotton Fabric Rods

1. Oil-Immersed Transformers

Usage: High-voltage winding supports, end insulation rods, spacer columns

Benefits: Even stress distribution, excellent insulation in oil-immersed environments, and long-term durability

2. Dry-Type Transformers

Usage: Winding supports, end insulation, and interlayer spacers

Benefits: Maintains stable electrical properties under high-temperature conditions

3. High and Low Voltage Switchgear

Usage: Busbar supports, insulating panels, and switch operation mechanisms

Benefits: Prevents leakage currents and short circuits, ensuring safety and reliability

4. Motors and Power Generation Equipment

Usage: Stator and rotor support insulators

Benefits: High mechanical strength and vibration resistance

5. Other Electrical Equipment

Usage: Rectifiers, relays, and circuit breakers requiring both mechanical support and electrical insulation

Phenolic cloth rods Warehouse & Package

Selection Guidelines

  1. Voltage Rating: Choose based on the working voltage of your equipment.

  2. Temperature Resistance: Select rods rated for long-term operating temperature, typically up to 150°C.

  3. Mechanical Strength: Consider rods for compression, bending, or tension requirements.

  4. Environmental Conditions: For oil, moisture, or chemical exposure, choose rods with high oil and corrosion resistance.

  5. Custom Sizes: Available in standard rods, drilled rods, or custom shapes for easy installation.

Conclusion

Phenolic cotton fabric rods are essential insulating components in modern electrical equipment. Their combination of high insulation, heat resistance, and mechanical strength makes them ideal for transformers, switchgear, motors, and power generation equipment. Choosing the right rod ensures long-term reliability, safety, and optimal performance of your electrical system.

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