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Medium and High Voltage Switchgear

Time: 06-22 2026 Auther: Xujue Electrical

Insulation materials used in Medium and High Voltage Switchgear (12kV–40.5kV) can be broadly classified into laminated insulation materials, insulation support components, flexible insulation materials, cast resin insulation components, molded insulation components, and specialty insulation materials. These materials play critical roles in electrical insulation, mechanical support, arc resistance, tracking resistance, and high-temperature protection, ensuring the safe and reliable operation of switchgear systems.

Medium and High Voltage Switchgear insulation materials

1. Laminated Insulation Materials

Material Name Grade Thermal Class Key Characteristics Typical Applications
Epoxy Glass Fiber Laminate G10 Class B (130°C) High mechanical strength and excellent electrical insulation Insulating spacers, supports, barriers
Flame-Retardant Epoxy Glass Laminate FR-4 Class B/F (130–155°C) Flame-retardant and self-extinguishing Structural insulation components, barriers
High-Temperature Epoxy Glass Laminate G11 Class H (180°C) Excellent heat and moisture resistance High-temperature insulation parts
Glass Mat Reinforced Polyester Laminate GPO-3 Class F (155°C) Superior arc resistance and tracking resistance Busbar support plates, insulation barriers
Phenolic Cotton Cloth Laminate 3025 Class E (120°C) Good toughness and excellent machinability Insulation support components
Phenolic Paper Laminate 3021 Class A (105°C) Cost-effective with stable electrical insulation properties Auxiliary low-voltage insulation components

2. Insulation Support Components

Product Name Material Composition Primary Function
Post Insulator Epoxy Resin Supports busbars
Busbar Insulation Clamp GPO-3 / SMC Secures and insulates busbars
Insulation Barrier GPO-3 / FR-4 Phase-to-phase isolation
Insulation Support Bracket G10 / G11 Structural support
Insulating Sleeve Epoxy Resin Conductor pass-through insulation

3. Flexible Insulation Materials

Material Name Construction Thermal Class Main Applications
DMD Insulation Paper Polyester Film + Polyester Nonwoven Fabric Class B (130°C) Secondary circuit insulation
NMN Insulation Paper Nomex + Polyester Film + Nomex Class H (180°C) High-temperature insulation systems
NHN Insulation Paper Nomex + PPS Film + Nomex Class H (180°C) Premium switchgear insulation systems
Polyester Film PET Film Class B (130°C) Conductor wrapping insulation
Polyimide Film PI Film Class H (220°C) Special high-temperature insulation applications

4. Classification by Switchgear Compartment

Switchgear Section Commonly Used Insulation Materials
Busbar Compartment GPO-3, FR-4, Epoxy Post Insulators
Circuit Breaker Compartment Epoxy Contact Boxes, SMC Insulation Components
Cable Compartment Epoxy Bushings, G10 Laminates
Secondary Control Compartment DMD, NMN, PET Film
Busbar Connection Area GPO-3 Insulation Barriers, FR-4 Spacers
Current Transformer (CT) Epoxy Resin, NMN Insulation Paper
Voltage Transformer (VT/PT) Epoxy Cast Resin Components, DMD Insulation Materials

5.Mainstream Material Configuration(12kV–40.5kV Switchgear)

Application Function Mainstream Material
Busbar Support GPO-3
Insulation Barrier FR-4, GPO-3
Post Insulator APG Cast Epoxy Resin
Contact Box APG Cast Epoxy Resin
Insulating Cover & Housing SMC
Secondary Insulation DMD, NMN
High-Temperature Areas G11, NMN

Industry Trends

In the 12kV–40.5kV medium-voltage switchgear industry, GPO-3, FR-4, APG cast epoxy resin components, and SMC molded insulation parts have become the mainstream insulation solution.

Among these materials:

GPO-3 is widely used for busbar supports and insulation barriers due to its excellent arc resistance, flame-retardant performance, and tracking resistance.
FR-4 is commonly utilized for precision-machined structural insulation components because of its superior electrical and mechanical properties.
SMC molded insulation components are extensively used in insulation covers and enclosures because of their excellent flame resistance, mechanical strength, and moisture resistance.
APG cast epoxy resin components are the core materials for contact boxes, bushings, and post insulators, offering high dielectric strength and dimensional stability.
As the demand for renewable energy substations, smart grid infrastructure, and advanced power distribution systems continues to grow, the adoption of G11 high-temperature laminates and NMN Class H insulation materials is steadily increasing, driven by the need for enhanced thermal performance and long-term operational reliability.

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